Eternal Asylum Forum Index -> News
Username
Options

BBCode is ON
Smilies are ON
Disable BBCode in this post
Disable Smilies in this post
 

Protected by Cloudflare
 
All times are GMT - 5 Hours
Jump to:  
Author Message
JeremyRhish
PostPosted: Wed Dec 18, 2024 11:39 am    Post subject: From simple rotors to complex constructions: handles it all

with the Balanset-1A Device



Getting the Equipment Ready



  • vibration sensors, optical speed sensor, magnetic base, software package, and included accessories.

  • Connect the device to your PC using the USB interface and confirm the software installation.



Setting Up the Sensors



  • Attach the vibration sensors firmly to the machine casing in areas with the highest vibration amplitude, usually close to the bearing supports.

  • Position the laser tachometer (phase angle sensor) so that it is aimed at the rotor. Attach reflective tape to the rotor for accurate phase angle reading.



Starting the Program



  • Initiate the Balanset program on your computer.

  • Configure the software for either single-plane or two-plane balancing, based on the rotor's characteristics and the desired outcome.



Taking Baseline Vibration Readings



2-Camera_01


  • Operate the rotor at its intended working speed.

  • The application will acquire data on vibration magnitude, rotational velocity, and phase angle to determine the initial imbalance state.



Trial Weight Installation



3-Camera-2_01


  • Stop the rotor and attach a trial weight at a specific location on the rotor. The weight's mass can be specified within the software (e.g., in grams).

  • Resume rotor operation, and the program will capture the resulting changes in vibration amplitude and phase.



5-Camera_01



Calculating the Correction Weight



  • Based on the measured data, the software automatically calculates the correction weight parameters: mass and installation angle.

  • The calculated values are presented on-screen in both numerical and graphical formats.



Bs1 Manual


Mounting the Compensating Weight



  • Attach the computed compensating weight to the rotor as indicated by the software's output.

  • If necessary, perform intermediate checks to verify that the imbalance is being reduced.



1-Camera-2_01


Final Check and Balance Confirmation



  • Once the corrective weight is in place, restart the rotor and measure the remaining vibration amplitude.

  • The balancing procedure is finished if the remaining vibration is within the permissible limits specified in ISO 1940.

  • Should the vibration still be excessive, repeat the balancing steps, making further adjustments to the corrective weight as needed.



Creating a Balancing Report



  • All balancing results are logged and archived within the software, from which you can produce a printable report summarizing the vibration levels, compensating weight, and its installation position.



Post-Balancing Checklist



  • Ensure all applied weights and attached sensors are firmly fixed in their designated positions.

  • Check that the rotor's rotation is smooth and free from undue noise or vibration.

  • If the rotor is part of a complex mechanism, verify the proper interaction of all its components.



Following this procedure enables accurate balancing, minimizes vibration, and prolongs the service life of the equipment.






Instagram: https://www.instagram.com/vibromera_ou/
Youtube : https://youtu.be/guA6XJ-ArZM?si=vmkuX7RILzKBl0zL
Our website about Vibration control in semiconductor manufacturing
Machinio: https://www.machinio.com/listings/98380186-portable-balancer-vibration-analyzer-balanset-1a-full-kit-in-portugal
Facebook: https://www.facebook.com/marketplace/item/350151228150722